[C320-list] need winch help, ASAP

[Jeff Hare]

Dave, 

As mentioned, YouTube vids can be your best friend here.  Lewmar shows you everything here.  

As for the hardened grease, (don't tell my wife) but I just use a Tupperware dish with WD-40 and a small stiff brush or old toothbrush to clean everything.  Then grease everything Lewmar says to and reassemble.  If you soak the parts for an hour or two, it's a lot easier.  I've found that if the pawls aren't worn and the springs are in good shape, I reuse them.  If you have new springs and pawls however, use them and keep the old ones as spares but label them as old.  No sense reusing old parts when you have new ones sitting there. I'm not all that good about regularly servicing the winches but since we don't race, they get gentle use.  

-Jeff Hare
#809

-----Original Message-----
From: C320-list [mailto:c320-list-bounces at lists.catalina320.com] On Behalf Of Dave Ouimette
Sent: Sunday, September 13, 2015 7:26 PM
To: c320-list at catalina320.com
Subject: [C320-list] need winch help, ASAP



I recently acquired a 1995 C320 and it's time to service the Lewmar Ocean Series winches.  I have two ST #30's and two #44's. Two problems surfaced: 1) I cannot figure out how to pull out the gear spindles. It is necessary to do this in order to remove the rachet gears and get to the pawls. They may have changed in later models but my winch spindles have a flush top with a small dimple and it is impossible to grab the spindle to remove it. It appears later models had a mushroom top which you could remove with fingers or a screw driver. Any ideas how to remove the spindle?  Next, it has been a while since the winches were service and there is some very hard old grease which is making is impossible to remove the main spindle. I have applied some PB blaster in hope of loosening the grease but no luck so far. Any thoughts on the best degreaser to use in this situation?  I feel like a street beggar asking for any change you can throw my way. 
 
See page 43, figure five for a look at the gear spindles.

http://lewmar.com/assets/img/dataset/Manual-Winch%20Service%20Manual%20B2304%20iss6.pdf

Dave 
Hull 174